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What is digital direct printing?

Digital direct-jet printing refers to the input of various digital graphics produced and processed by the computer into the computer, and then processed by the computer color separation printing system, and various special dyes (reactive, disperse, acidic) and coatings) directly onto various fabrics or other media, and after processing, various high-precision printing products required are obtained on various textile fabrics. Digital direct printing is now used in both the apparel industry and the printing and dyeing industry.

Digital direct printing includes:

  1. Reactive printing
  2. Dispersion printing
  3. Acid printing
  4. Pigment printing

These four classifications are based on dye inks, and different inks correspond to different fabrics.

Reactive digital direct printing

Reactive dye inks account for about 29%, and are currently mainly used in woven and knitted fabrics such as cotton, linen, and silk, or fabrics with higher ingredients.

These four classifications are based on dye inks, and different inks correspond to different fabrics.

Dispersed digital direct-injection printing

Flag direct-injection ink (commonly known as flag sublimation ink), is a special kind of disperse ink, mainly for artificial chemical fibers in the inkjet industry (mainly flag cloth and single/double transparent cloth, etc. ) material for direct jet printing, and then the fabric is wound up after being directly heated by the heating roller.

These four classifications are based on dye inks, and different inks correspond to different fabrics.

Acid digital direct printing

It is mainly used for dyeing wool, silk and nylon, and can also be used for leather, paper, ink, etc. Generally no coloring power on cellulose fibers.

These four classifications are based on dye inks, and different inks correspond to different fabrics.

Pigment digital direct printing

Textile direct-jet ink (commonly known as paint ink) is a special water-based pigment ink, which is mainly used for direct-jet printing on cotton and linen fabrics in the inkjet industry. And paint digital direct printing can be printed directly on black fabrics.

Advantages of digital direct printing

Proofing cost is low

The production process of digital direct-injection printing greatly shortens the traditional process production route, does not require plate making and the printing speed is fast, and the proofing cost is also greatly reduced.

1 print

Digital direct-injection printing has truly realized the production process of small batches and quick response, and the output is not subject to any restrictions.

Sustainable

Digital direct inkjet printing is inkjet on demand, which reduces the waste of chemicals and wastewater discharge; inkjet has low noise, low energy consumption, quiet and clean, no environmental pollution, and realizes a green production process.

Colorful HD

Digital direct-injection printing can print high-resolution patterns with high-definition patterns, which can show rich color levels and details.

Personalization

Digital direct injection printing technology can be customized according to the needs of consumers to meet the needs of different consumers.

Applicable fabric

It can be used for digital printing of cotton, blended and silk fabrics, suitable for direct printing of clothing materials, decorative fabrics, garments, luggage, shoe materials, etc.;

For example: flags, carpets, swimwear, polyester non-woven bags, needle hats, tents, table mats, etc.

Applicable models

Applicable to EPSON/Epson head modified flat board/treadmill

Suitable for EPSON flatbed printers

Suitable for BROTHER Direct Injection Printing Machine

Advantages of product grouping

1. Textile direct ink is suitable for cotton cloth or pure cotton with more than 50% cotton

2. The light fastness reaches 7-8 grades, and the color fastness is high

3. The washing fastness reaches 4-5 grades, washing process, no fading

4. Environmentally friendly, non-toxic, tasteless and glue-free!

sublimation products one-stop

What do we have

sublimation products one-stop

Who are we?

Heat transfer process solutions

We are the provider of offset heat transfer process solutions

Source manufacturers

There is no middleman to earn the difference, an ideal solution for customers to minimize costs and maximize benefits

13 years of industry experience

We have 13 years of experience in the inkjet printing consumables industry, strictly control product quality, and protect the interests of customers

What services can we provide?

We always maintain consistent high-quality service for every customer

Fast delivery

Stable supply capacity, support fast delivery service within 24 hours

OEM/ODM

Support spot wholesale, OEM/ODM service

ink customization

Accept ink customization or development

Free proofing

Support free proofing, and send samples within 24 hours

Sales Consulting

Professional sales team 24 hours online to solve pre-sale doubts for you

engineer support

24-hour online one-to-one guidance by professional engineers

How to Transfer Patterns to Clothes

Flow chart

Clothing/cloth

Prepare the items to be printed first

1

Textile direct ink

Inkjet printing of textiles, inkjet printing of garments, other textiles, almost suitable for inkjet printing of all cotton fabrics.

2

Textile direct inkjet printer

Choose from desktop or wide format DTJ printers depending on the garment or piece of fabric

3

Finished Product

The printed image has clear details, fine layers, bright colors, good-looking and durable

4

print detection

How to test the transfer effect

No feel

There is no hand feeling when color printing on the fabric, and the fabric is smooth without bumps

Washable

After printing, it can be washed directly with washing powder without fading

Precautions

Precautions for dye sublimation

Easy to operate

There is no need to spray the treatment liquid before and after, it can be directly sprayed on the pure cotton material, and then cured at high temperature

Time/Temperature

Hot pressing temperature 180 degrees, hot pressing time 30~35 seconds

Anti-dust

After the sealing aluminum film is opened, care should be taken not to let dust and sundries enter

Consult Your Inkjet Ink Manufacturer

We have leading inkjet ink technology to provide you with a one-stop printing solution

COMMON SENSE

Dye Sublimation Printing Process

Pay attention to the print format

The higher the printing accuracy of the digital direct-jet T-shirt printing machine, the better the drawing effect, but it also means that the greater the amount of ink consumed, so we usually pay attention to adjusting the printing mode when using the garment printing machine. , 4PASS or 6PASS is enough when printing, of course, the details have to be determined according to your actual situation. Take Xiangyu digital 5113 nozzle T-shirt printer to print 4pass 50 square meters per hour, the consumption of ink is relatively small.

The amount of inkjet depends on the color coverage

The color coverage of different colors is different, and the amount of ink consumed by the digital direct-jet T-shirt printing machine is also different. For example, in the case of the same wide-format clothing printing machine, if the color is 100% covered Compared with the 10% coverage rate of the color, the ink consumption of the former will inevitably be relatively large, which is only one of the factors. Another factor is that it also depends on the printing quality or pixels you want to complete. For the same T-shirt printer with the same picture, if you set the higher precision, the more ink will be consumed. , on the contrary, the lower the accuracy of setting, the lower the ink consumption will be. This is a substantive problem with each brand of clothing printing machine, so don't get too entangled, just buy a T-shirt printer normally

Questions about waste ink during printing

Under normal circumstances, the amount of waste ink in the digital direct-jet T-shirt printing machine has a great relationship with the stability of the garment printing machine. Under normal circumstances, the biggest source of waste ink is the cleaning of the nozzle of the T-shirt printer. The nozzle will cause a lot of waste of ink. If the function of the T-shirt printing machine is stable and there is no frequent clogging, the amount of waste ink generated will naturally be small.

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